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Twist processing machine Product List

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[New Product] In-vehicle Fully Automatic Twisting Machine "Sigma 586"

[New Product] In-vehicle Fully Automatic Twisting Machine "Sigma 586"

Automatically twist-process wires with a conductor cross-sectional area of 0.22 to 2.5 mm² to produce UTP cables!

We flexibly respond to various production volumes and quality requirements of our customers, offering options such as crimp processing, waterproof plug insertion, and various quality control tools. The design of the Sigma 586 is modular, allowing for easy updates by adding crimp modules and waterproof plug modules, as well as customization to meet individual customer requirements. It performs open-end wire position adjustments smartly and fully automatically, efficiently and accurately processing open-end lengths ranging from 40 mm to 90 mm.

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  • Komax_wire_sample_twisted_cable_05.jpg
  • Automotive Connectors
  • Harness
  • Other Connectors
  • Twist processing machine

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Twisting machine Sigma 688 ST for processing vehicle-mounted UTP.

Twisting machine Sigma 688 ST for processing vehicle-mounted UTP.

A fully automatic twisting machine equipped with spot taping that can complete the entire process with a single device.

This is a fully automatic twisting machine that performs all processes from wire processing such as stripping and crimping to twist processing and spot taping of wire terminals. It is equipped with the first automated solution for spot taping of unshielded twisted pairs using a fully automatic twisting machine. By achieving cost reduction through automation, it can process two wires in a single operation. 【Features】 - After twisting single wires with high precision, it allows for spot taping processing of wire terminals. - The wire terminals that have completed spot taping are conveyed on a lower transport tray, maintaining high precision. - It improves productivity by taping wire terminals simultaneously and on both sides. - High reproducibility quality that prevents twisting from loosening. For more details, please contact us or download the catalog.

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  • Other processing machines
  • Twist processing machine

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Fully Automatic Twisting Machine "Sigma 586" for Automobile Manufacturers

Fully Automatic Twisting Machine "Sigma 586" for Automobile Manufacturers

Automatically twist-process wires with a conductor cross-sectional area of 0.22 to 2.5 mm² to produce UTP cables!

In the automotive industry, as vehicles become more complex, there is a demand for improved production efficiency through the automation of harnesses. In particular, the twisting of wires is essential for noise reduction and optimization of wiring space, making high precision and stable processing crucial. Improper twisting can lead to increased electrical noise and reduced maneuverability of the harness. The fully automatic twisting machine for automotive use, "Sigma 586," flexibly responds to various production volumes and quality requirements of customers, offering options such as crimping, waterproof plug insertion, and various quality control tools. 【Usage Scenarios】 - Twisting processing in automotive harness manufacturing lines - Automatic production of UTP cables - Flexible customization through modular design - Automation of open-end wire position adjustment 【Benefits of Implementation】 - Increased production efficiency - Stabilization of processing accuracy - Enhanced ability to meet quality requirements - Response to diverse needs through customization

  • KOMAX_SIGMA586_HERO_ret.jpg
  • KOMAX_SIGMA588_DETAIL_041A_Ipros.jpg
  • KOMAX_SIGMA588_DETAIL_066_Ipros.jpg
  • KOMAX_SIGMA588_DETAIL_095_Ipros-2.jpg
  • Komax_wire_sample_twisted_cable_05.jpg
  • Automotive Connectors
  • Harness
  • Other Connectors
  • Twist processing machine

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Fully Automatic Twisting Machine for EV and Hybrid Vehicles

Fully Automatic Twisting Machine for EV and Hybrid Vehicles

Automatically twist-process wires with a conductor cross-sectional area of 0.22 to 2.5 mm² to produce UTP cables!

In the EV and hybrid vehicle industry, there is a demand for safe and reliable wiring that can handle high voltage. Particularly in the twisting process of automotive harnesses, reducing electrical noise and ensuring signal transmission stability are crucial. Improper twisting can lead to communication errors and performance degradation. Our fully automatic twisting machine for automotive use, "Sigma 586," addresses these challenges and achieves high-precision twisting. 【Application Scenarios】 - Manufacturing high-voltage wiring harnesses for EVs and hybrid vehicles - Production of automotive UTP cables - Manufacturing of wire harnesses with high quality requirements 【Benefits of Implementation】 - Noise reduction and signal stabilization through high-precision twisting - Increased production efficiency through automation - Flexible customization support through modular design

  • KOMAX_SIGMA586_HERO_ret.jpg
  • KOMAX_SIGMA588_DETAIL_041A_Ipros.jpg
  • KOMAX_SIGMA588_DETAIL_066_Ipros.jpg
  • KOMAX_SIGMA588_DETAIL_095_Ipros-2.jpg
  • Komax_wire_sample_twisted_cable_05.jpg
  • Automotive Connectors
  • Harness
  • Other Connectors
  • Twist processing machine

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【For in-vehicle LAN and ECU!】Fully automatic twisting processing device

【For in-vehicle LAN and ECU!】Fully automatic twisting processing device

Automatically twist-process wires with a conductor cross-section of 0.22 to 2.5 mm² to produce UTP cables!

In connected cars, stable communication within the in-vehicle network is essential. In particular, high-quality cable processing that is less susceptible to noise is important for maintaining the reliability of data communication inside the vehicle and coordination with external systems. Improper cable processing can lead to communication errors and performance degradation. Our fully automatic twisting machine for automotive use, "Sigma 586," addresses these challenges and supports the establishment of a stable communication environment. 【Usage Scenarios】 - Manufacturing of in-vehicle network cables (such as CAN communication) - Processing of cables for infotainment systems - Production of cables for advanced driver assistance systems (ADAS) - For electronic control systems (ECU) that require noise countermeasures - In-vehicle Ethernet: harness processing for high-speed, large-capacity communication 【Benefits of Implementation】 - Stabilization and improvement of communication reliability - Streamlining of the manufacturing process - Stable supply of high-quality automotive cables

  • KOMAX_SIGMA586_HERO_ret.jpg
  • KOMAX_SIGMA588_DETAIL_041A_Ipros.jpg
  • KOMAX_SIGMA588_DETAIL_066_Ipros.jpg
  • KOMAX_SIGMA588_DETAIL_095_Ipros-2.jpg
  • Komax_wire_sample_twisted_cable_05.jpg
  • Automotive Connectors
  • Harness
  • Other Connectors
  • Twist processing machine

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Twisting Machine for Wire Harness Manufacturing

Twisting Machine for Wire Harness Manufacturing

A fully automatic twisting machine that completes the entire process with one unit, equipped with spot taping.

In the wire harness manufacturing industry, the twisting of wires is emphasized for noise reduction in applications such as automotive use. In particular, the processing of wire terminals after twisting can impact quality maintenance and productivity. Inadequate twisting or terminal processing may lead to increased noise and a decrease in product reliability. Our twisting machine, Sigma 688 ST, addresses these challenges by performing high-precision twisting and spot taping fully automatically, thus solving these issues. 【Usage Scenarios】 - Processing of UTP for automotive use - Wire processing requiring noise reduction - Wire harness manufacturing lines aiming to improve productivity 【Benefits of Implementation】 - Automation of the entire process of twisting and spot taping with a single machine - Prevention of twisting loosening with highly reproducible quality - Increased productivity through simultaneous and double-sided taping

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  • 2000739954-4.jpeg
  • 2000739954-5.jpeg
  • Other processing machines
  • Twist processing machine

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Fully automatic twisting processing equipment for UTP processing in ADAS systems.

Fully automatic twisting processing equipment for UTP processing in ADAS systems.

Fully automatic twisting machine equipped with spot taping, completing all processes with one machine.

In ADAS systems, high reliability of wiring is required in advanced sensors and communication systems that support vehicle safety. Particularly, the twisting process of UTP cables, which are susceptible to noise, and their terminal processing are directly linked to signal stability, making precise processing essential. Improper processing can lead to communication errors and system malfunctions, potentially affecting vehicle safety. The twisting device Sigma 688 ST automates the entire process—from stripping, crimping, twisting, to spot taping of wire terminals—using a single machine, achieving high precision and reproducibility in processing. This contributes to improving the reliability of ADAS systems. 【Application Scenes】 - Twisting processing of in-vehicle UTP cables - Spot taping of wire terminals - Harness manufacturing for ADAS systems 【Effects of Implementation】 - Improved system reliability through stabilization of signal quality - Increased productivity and cost reduction through full automation - Reduced defect rates due to high reproducibility of quality

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  • 2000739954-3.jpeg
  • 2000739954-4.jpeg
  • 2000739954-5.jpeg
  • Other processing machines
  • Twist processing machine

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Wire harness for high-speed, large-capacity communication systems - Twisting machine

Wire harness for high-speed, large-capacity communication systems - Twisting machine

Fully automatic twisting machine equipped with spot taping, completing all processes with one machine.

In infotainment systems and high-speed, high-capacity communication systems, in-vehicle networks are required to be faster, and improvements in data transmission reliability are sought. In particular, the twisting of UTP cables, which are susceptible to noise, and their terminal processing are crucial for maintaining signal quality. Improper processing can lead to communication errors and instability in data transmission. Our twisting machine, Sigma 688 ST, fully automates the twisting of UTP cables and spot taping, addressing these challenges. 【Usage Scenarios】 - Manufacturing of UTP cables for vehicles - Harness processing for infotainment systems - Quality improvement of data transmission lines 【Benefits of Implementation】 - Cost reduction through automation - High-precision twisting and spot taping - Increased productivity (processing two wires in one operation) - High reproducibility of quality maintenance

  • 2000739954-2.jpeg
  • 2000739954-3.jpeg
  • 2000739954-4.jpeg
  • 2000739954-5.jpeg
  • Other processing machines
  • Twist processing machine

Added to bookmarks

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